I’m trying to understand something that rarely gets discussed in net-zero planning.
Solar is often described as “cheap” based on LCOE (levelized cost of energy). But LCOE only measures generation at the plant. It does not include end-of-life outcomes.
Some open questions I haven’t seen answered clearly:
• Utility-scale panels typically last ~20–25 years
• Inverters and batteries often less
• Once deployment saturates, replacement (not growth) dominates
• That creates a permanent waste flow, even if capacity stops expanding
Recycling is frequently cited as the solution, but:
• Current recycling rates are low
• Recycling is more expensive than landfill
• Recovered materials generally don’t meet Tier-1 purity standards
• Downcycling doesn’t eliminate waste, it just delays it
• Virgin mining remains necessary for high-purity inputs
There’s also a regulatory question.
Many panels use fluoropolymer backsheets and encapsulants. These are often labeled “polymers of low concern” in lab settings—but disposal doesn’t happen in labs. It happens in landfills with:
• Mechanical fragmentation
• Moisture
• Chemical heterogeneity
• Multi-decade to century-scale time horizons
Under current environmental rules, if contaminants are detected in groundwater, disposal sites can become long-term remediation liabilities, with costs that are difficult to predict or reverse.
I’m not arguing against solar deployment.
I am asking why large-scale planning seems to assume:
- Recycling will scale perfectly
- Material loops will close
- Long-term liabilities will be negligible
If those assumptions are wrong, shouldn’t they be priced now rather than deferred?
Genuinely interested in evidence-based answers, especially from people working in waste management, materials science, or grid planning.
Are we seriously not pricing solar panel waste into net-zero plans?
byu/External_Sense_948 inenergy
Posted by External_Sense_948
1 Comment
Solar panels are 98% glass, aluminum and copper. That is the same material as pop-cans, jars, and nearly all electrical wiring. Other than steel, they are the most recycled materials on earth. Are you going to make the same argument about the above items? Otherwise its just a bit of silicon, adhesive and trace other things like solder. The thin plastic back sheets are no more a liability than your coffee maker, car, asphalt shingles, computer you are typing on, the plastic bag you took home from the store, the plastic pipes you got your water delivered from. They have 25-30 year lifespans, which is much more than any of the other items I just mentioned, and the total quantity of material is tiny in comparison as its not a structural component. Its not a significant problem that needs addressing, especially without first addressing the issues with the absolute rest of the dang system of single use consumptions.